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What are the steps of the gasification process?
- 1) Drying (>150C)
- 2) Pyrolysis (Heating in absence of oxygen, 150-700C)
- Products are:
- Liquid Tar ---> BioOil
- Solid Char ---> Gasification (800 -1100C)
- Gas Tar
- 3) Combustion (700 - 1500C)
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What is the difference between gasification and combustion?
- Combustion releases heat packed in chemical bonds while gasification
- packs more energy into the chemical bonds.
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What are the 5 (4+1) main gasification reactions?
- 1) Water gas Rxn C + H20 -> H2 +CO
- 2) Boudard Rxn CO2 + C -> 2CO
- 3) Shift Rxn CO + H20 -> CO2
- 4) Methanation C + H2 -> CH4
5) Partial Combustion C + 0.502 -> C02
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What is the typical value for equivalence ratio?
0.2 -> 0.3
- <0.2 - Incomplete gasification, excess char, low HV
- >0.4 - Too much combustion Excess CO2, H20, low HV
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What are the four main applications for gasifiers?
- 1) Chemical production (CO2, Methanol, Hydrogen, Amonia)
- 2) Syngas production (H2 and CO)
- 3) Electricity/heat production (IGCC)
- 4) Transport fuel production (Kerosene, Bio-disel)
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Give 6 benefits of gasification over direct combustion.
- 1) Allows for use of high efficiency combined cycle over typical Rankine Cycle.
- 2) Generates less CO2, NOx, and particulates.
- 3) For high sulfer coal the elemental sulfer can be retained with limestone during gasification.
- 4) Gasification/compression may be cheaper than boiler, condenser, engine required for small scale Rankine Cycle
- 5) Requires less water.
- 6) Allows for cleaning of dirty fuels for applications like glass manufacturing.
**If heat is the only product desired combustion may be preferable, especially at small scale.
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What effect does temperature have on CO/CO2 concentration at gasification equilibrium?
- As T increases
- CO2 Conc (up)
- CO Conc (down)
**s shaped curve
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What effect does pressure have on CO/CO2 concentration at gasification equilibrium?
- As P increases
- CO2 Conc (up)
- CO Conc (down)
**exponential curve
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What effect does equivalence ratio have on carbon conversion efficiency?
- As ER increases CCE increase until approximately 0.27.
- It then decreases again.
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What are the four types of gasifiers?
- 1) Updraft (Medium in bottom, Gas flows out top)
- 2) Downdraft (Medium in top, Gas flowes out bottom
- Up and down are both considered moving bed.
- 3) Fluidized Bed (Best for Biomass)
- 4) Entrained (High Capacity)
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Rank FBB by capacity.
- 1) Entrained (>100 MW)
- 2) Fluidized Bed (10 - 100 MW)
- 3) Updraft (<20 MW)
- 4) Downdraft (<5 MW)
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Rank FBB by temperature.
- 1) Entrained (1000 - 1500 C)
- 2) Fluidized Bed (800 - 900 C)
- 3) Updraft (700 - 900)
- 4) Downdraft (700 - 1200)
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Rank FBB by tar generation.
- 1) Updraft (High)
- 2) Fluidized Bed (Medium)
- 3) Downdraft (Low)
- 4) Entrained (Absent)
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What are the 6 steps to gasifier design?
- 1) Choose type
- 2) Design choices (medium and temperature)
- 3) Energy Balance (How much hydrocarbon is used for combustion?)
- 4) Process design (mass balance, equilibrium calculation)
- 5) Gasifier Sizing
- 6) Optimization (Kinetic modeling)
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What are the three types of gasifiing medium?
- 1) Air - Cheap, convenient, 4-7 MJ/nm3
- 2) Steam - Increased hydrogen, 10 - 18MJ/nm3
- 3) Oxygen - Expensive (Requires O2 Plant), 12 - 28MJ/nm3
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What are the two things temperature effects during gasification?
- 1) Composition of gas.
- 2) Gasification efficiency.
**Hydrogen yield increase with temperature.
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What are the limiting assumptions for equilibrium calculations?
- 1) Tar effects are ignored.
- 2) Assume infinite speed.
- 3) Neglect heat and mass transfer losses.
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How is performance determined during optimization?
- 1) Indicated by cold and hot gas efficiency.
- 2) Amount of unconverted tar and carbon concentration.
- 3) Composition and heating value of the product.
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What are the three components of kinetic modeling?
- 1) Hydrodynamic model of the reactor
- 2) Reaction kinetic models
- 3) Heat and mass transfer models
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What are the three components of kinetic modeling?
- 1) Hydrodynamic model of the reactor
- 2) Reaction kinetic models
- 3) Heat and mass transfer models
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What is an advantage of the increased residence time in circulating FB over bubbling FB?
Prevents back mixing
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