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1) The following sound wave mode has multiple or varying wave
velocities:
LAMB WAVES
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2) The following would be considered applications of ultrasonic techniques:
- the determination of a materials elastic modulus, the study of a materials
- metallurgical structure, and the measurement of a materials thickness.
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The only significant sound wave mode that will travel through a liquid
is:
A Longtitudinal Wave
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The acoustic impedance of a material is used to:
- Determine the relative amounts of
- sound energy coupled through and reflected at an interface.
-
The simple experiment where a stick in a glass of water appears
disjointed at the water surface illustrates the phenomenon of:
Refraction
-
The crystal thickness and transducer frequency are related.
- The thinner the
- crystal:
the higher the frequency.
-
The random distribution of crystallographic direction in alloys with
large crystalline structure is a factor in determining:
- The acoustic noise levels, the selection of a test frequency, and the scattering of
- sound.
-
The length of the zone adjacent to a transducer in which fluctuations in
sound pressure occur is mostly affected by:
-
the frequency of the transducer
- and the diameter of the transducer.
-
The differences in signals received from identical reflectors at different material distances from a transducer may be caused by:
Material attenuation, beam divergence, and near field effects.
-
When angle beam contact testing a test piece, increasing the incident
angle until the second critical angle is reached results in:
Production of a Surface Wave
-
Acoustic energy propagates in different modes. The following represents
a mode:
Longitudinal wave, shear wave, and surface wave.
-
It is possible for a discontinuity smaller than the transducer to
produce indications of fluctuating amplitude as the search unit is moved
laterally if testing is being performed in the
Near Field
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The near field effects of a transducer in immersion testing may be
eliminated by:
using an appropriate water path
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What relationship would you expect to exist between the amplitudes of a
reflected laminar signal if in position A, the transducer is right over the
laminar reflector and in position B the transducer is clear of the laminar reflector?
The amplitudes will be 2 to 1
-
High sound loss was noted when testing course grain austenitic stainless steel, remedial action to improve this may be:
use a lower frequency
-
Optimum flaw detectability of lack of sidewall fusion is achieved when
the beam is perpendicular to the fusion face
-
(s-6)
The Formula A=-------- is use to calculate
2T
Attenuation
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Which of the following flaws can be most accurately sized with the maximum amplitud technique
Centreline crack
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Identify this indication DAC + 8dB signal drops of quickly when the probe swivelled plotted in base of weld length 26mm, Height 2mm, width 3mm
lack of penetration
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What is generally accepted as the minimum thickness practically tested using manual scanning techniques
8mm
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The flaw detector shall be calibrated to EN12668 pt1 linearity of the time base shall be within _____ % in accodance with requirement
2%
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The equal amplitude technique is generally only use to find
laminations in the parent plate
-
To which standard are terms and definitions of Ultrasonic addressed
EN 1330
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Calibration of ultrasonic equipment shall be carried out in accordance with which of the following standards
En 12668 Pt. 1 & 3
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At What angle is the transducers inclined with the perspex to produce a 38˚ refracted beam in steel
Perspex Velocity=2.760 x 1000000 mm/sec
Steel Velocity =3.23 x 1000000 mm/sec
- sinß 38˚ .615 Vel1 2.760 .615x3.23=
- -------- = ------- = ----------- =
- sinß Sinß Vel2 3.23
1.98/Vel2 3.23= .613 Sinß 38.8˚
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A 45˚ tranverse beam is desired when testing an aluminum plate by the inmersion technique. At what angle is it required to be inclined.
Water velocity= 1.48 x 100000mm/sec
Aluminium transverse velocity=3.08 x10(10)
19.81˚
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Beam spread/divergence occurs
In the far field zone
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Which of the following combinations will give greater beam divergence.
2 mhz 15mm diameter crystal
4 mhz 5 mm diameter crystal
2 mhz 20 mm diameter crystal
4mhz 15 mm diameter crystal
4 mhz 5mm diameter crystal
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which of the following defects types would be classified as diffuse
slag
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which of the following would be classified as specular
lack of fusion
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The use of too high current will give rise to which of the following faults
undercut
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The use of which shielding process is less likely to be disrupted by external draughty conditions
gases formed by decomposition of fluxes during MMA
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which of the following techniques would require the least weld preparation
electro-slag
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which of the following techniques would best be use to weld thin aluminium plate
tungsten inert gas
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which of the following weld flaws is caused by insufficient heat input
lack of side wall fusion
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The cooling rate of a fusion weld is what in relation to that of a sand castinf
faster
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Which of the following are gas shield weld process
Metal inert gas - tungsten inert gas
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water cooled copper shoes are usually used in which of the following processes
electro-slag welding
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Which welding process uses a non-consumable electrode
tungsten inert gas
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soldering uses what type of material as a filler
lead/thin
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what type of defect is produced by gas entering the molten metal
Gas pores ans worm holes
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In tig welding the nozzle around the electrode is generally made from
ceramic
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which of the following would occur in the parent plate as a consequence of welding
HAZ crack and lamellar tear
-
In electric arc welding, a metal rod is one electrode, the other is
the work material
-
Stud welding is use primarily to
attach threaded fasteners to plates
-
a welding electrode coating provides
a shield for the arc against the atmosphere
-
Where gas is used as a shield for the welding process the gas is commonly
argon
-
when using gas metal arc welding, what range of filler wire diameter is commonly available
0.5-3mm
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Which of these defects can be found in fusion welds
Porosity, slag, cracks
-
That portion of the base metal affected by the welding process is known as
the heat affected zone (HAZ)
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Multiple cooling rates can have adverse effects on weld areas, what can be done to offset this problem
using preheat
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Angular distortion may occur in a weld when
Single pass welds are use or muliptle pass welds
-
longitudinal stresses in a weld area at a maximum
along the weld centre line
-
Automatic welding under a flux is more commonly known as
summerged arc welding
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Spot welding is commonly use in which of the following applications
car manufacturing
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Which welding process takes place in a vacuum
electron beam welding
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which of the welding process is generally used to weld the ends of heavy round bars tubes
friction welding
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which of the following techniques will best joint think steel plates in one run with the minimum amount of distortion
electro-slag welding
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The drawing symbol illustrates a
Fillet weld
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The drawing symbol illustrates a
u groove weld
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Which of the following defects occur in the base metal
lamination
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which welding method gives a smooth surface weld with no discomfort from glare or fumes
MIG Welding
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In TIG welding, the electrode is generally made from which materials
TUGNSTEN
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What gas is use to shield the electrode when using MIG
Argon
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In the welding process, why would backing bars be employed
to control root penetration
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Which of the following processes could give rise to slag inclusions
MMA
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The indication on the screen which represents the far boundary of the material being tested is called
The back surface reflection
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In immersion testing, the position of the search unit is often varied to transmit sound into the test part at various angles to the front surface, such procedure is referred to as
Angulation
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The cable that connects the ultrasonic instrument to the probe is called
A coaxial cable
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The process of comparing a UT instrument with a standard is called
calibration
-
Another name for a compressional wave is
A longitudinal wave
-
Another name for surface waves is
Rayleigh wave
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A material use between the face of a search unit and the test surface to permit or improve the transmission of ultrasonic vibrations from the search unit to the material being tested
A couplant
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The piezoelectric material in a probe which vibrates to produce ultrasonic waves is called the
Crystal
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Ultrasonic testing of material where the probe is in direct contact with the material being tested may be
Straight beam, Surface wave and Angle beam testing
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An advantage of using lithium sulphate probes is that it
is insoluble
-
Which of the following probes would contain the thinnest quartz crystal
1,5,15 and 25 mHZ
a 25 Mhz search unit
-
A 25 Mhz probe would most likely be used during
Immersion testing
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The amount of beam divergence/Spread from a crystal is primarily dependent on the
frequency and crystal size
-
when an ultrasonic beam passes through the interface between two dissimilar materials at an angle, a new angle of sound travel takes place in the second material due to
refraction
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The velocity of the surface wave is approximately____ the velocity of shear waves in the same material
9/10
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Under normal circumstances, which of hte following frequencies would result in the best resolving power
1mhz, 5mhz,10mhz,25 mhz
25 mHz
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which of the following materials of the same alloy is most likely to produce the greatest amount of sound attenuation over a given distance
a coarse grained casting
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In contact testing, the entry surface indication is sometimes referred to as
BIP, Initial Pulse, Main bang
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A screen pattern containing a large number of low level indications often referred to as grass, could be caused by
Coarse grain material
-
A test method employing two separate probes on opposite surfaces of the material being tested is called
through transmission testing
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The number of complete waves which pass a given point in a given period of time(usually 1s) is referred to as the
frequency of wave motion
-
The boundary between two different materials which are in contact with each other is called
an interface
-
When the motion of the particles of a medium is parallel to the direction of propagation, the wave being transmitted is called
Longitudinal wave
-
when the motion of the particles of a medium is at 90˚ to the direction of propagation, the wave being transmitted is called
shear wave
-
25 million cycles per second can also be stated as
25 mhz
-
Moving a probe over a test surface either manually or automatically is referred to as
scanning
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A term used in ultrasonics to express the rate at which sound waves pass through various substances is
velocity
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An ultrasonic testing technique in which the transducer element is not parallel to the test surface is called
angle beam testing
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Most commercial ultrasonic testing is accomplished using frequencies between
0.2 mhz and 25 mhz
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I a A-scan presentation, the amplitude of signals on the screen represents the
amount of ultrasonic sound energy returning to the search unit
-
which of the following test frequencies would generally provide the best penetration in a 300 mm thick specimen of coarse grain steel
1mhz,2.25mhz,5mhz,10mhz
1mhz
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In a basic ultrasonic test pattern (A-Scan) for contact testing(assuming no sweep delay is used) the initial pulse
Is the high indication on the extreme left of the screen that represents the entry surface of the inspected part.
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an ultrasonic test using 0˚ probe is being conducted through the thickness of a flat part such as a plate, this test should detect
Laminar type flaws with major dimensions parallel to the rolled surface
-
In ultrasonic testing, a liquid coupling medium between the crystal surface and the part surface is necessary because
an air interface between the crystal surface and the part surface would almost completely reflect the ultrasonic vibrations
-
During ultrasonic testing by the immersion method, it is frequently necessary to angulate the search unit when a discontinuity is located in order to
obtain a maximum response if the discontinuity is not originally oriented perpendicular to the ultrasonic beam
-
Al other factors being equal, which of the following modes of vibration has the greatest velocity
a longitudinal wave
-
a piezoelectric material can
Convert a mechanical strain to an electrical out put, convert an electrical pulse to a mechanical strain, be used in the construction of search units
-
Sound waves of a frequency beyond the hearing range of the human ear are referred to as ultrasonic waves or vibrations, and the term embraces all vibrational waves frequency grater than approximately
20,000 mhz
-
The velocity of sound waves is mostly dependent upon
the material, material thickness, and UT frequency (time between signals on the display
-
Where does beam divergence occur
In the far field zone
-
As frequency decreases in ultrasonic testing, the angle of beam divergence of a given diameter crystal
Increases
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When examining materials for planar flaws oriented parallel to the part surface, what testing method is best used
In straight beam testing
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Rayleigh waves are influenced most by defects located
close to or on the surface
-
finger damping is most effective locating a discontinuity when using
compressional wave
-
Lamb wave can be use to detect
Laminar type defects near the surface of a thin material
-
The ratio of the velocity of sound in water compared to that for steel is approximately
1:4 ratio
-
In an immersion test of a piece of steel or aluminium, the water distance appears on the display as a fairly wide space between the initial pulse and the front surface reflection because of
reduce velocity of sound in water as compared test specimen
-
Which law can calculate the angle of refraction within a material for both longitudinal and shear waves
Snell's Law
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What will happen at an interface between two materials with differences in impedance values
division of sound energy into transmitted and reflected modes
-
during straight beam testing, test specimens with non parallel front and back surfaces can cause
partial or total lost of back reflection
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On a A Scan display the dead zone refers to
the distance covered by the front surface pulse width
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On a A scan display, what represents the intensity of a reflected sound energy
signal amplituded
-
which scan type can be used to produce a recording of a plan view of the test piece
C Scan
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In immersion testing, a manually operated manipulator is used to
set the proper water pulse, set the proper transducer angle
-
In a straight beam contact testing, a reduction in the back surface reflection amplitude could indicate
Inadequate coupling, A flaw which is not normal to the beam, a near surface defect that cannot be resolved from the main bang
-
In an Automatic scanning immersion unit, the bridge or carriage serves to
Support the manipulator and scanner tube and to move it about transversely and logitudinally
-
When using a beam spread for a shear wave weld inspection, the zero point on the beam spread must coincide with the
sound beam exit point of the wedge
-
Which best describes a typical display of a crack whose major surface is perpendicular to the ultrasonic beam
a sharp indication
-
A primary purpose of a reference standard is
to provide a guide for adjusting instrument controls to reveal discontinuities that are considered harmful to the end use of the product
-
compensation for the variation in echo heights related to variations in discontinuity depth in the test material is known as
DAC
-
where does the amplitude of an indication from a given discontinuity diminish exponentially as the distance increases
Far field zone
-
As the transducer diameter increases, the beam spread
Decreases
-
The angle at which 90˚ refraction of a longitudinal sound wave is reached is called
the first critical angle
-
Which of the following may affect attenuation values
Beam spread, couplant mismatch, test piece geometry
-
A large grain metallic material usually results in
Decrease or loss of back surface reflection, high grass levels, decrease in penetration
-
Total sound energy losses occurring in a material is called
Attenuation
-
when the incident angle is chosen to be between the first and second critical angles, the ultrasonic wave generated within the part will be
Shear wave
-
The angle at which 90˚ refraction of the shear wave mode occurs is called the
second critical angle
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For aluminium or steel the longitudinal velocity is approximately ___ the shear velocity
twice
-
A line of a number of crystals in one search unit vibrating in phase with each other to act as a single transducer is called a
paint brush transduce
-
The scattering of the sound beam due to reflections from a highly irregular surface is called
Attenuation
-
The angle of reflection is equal to
equal to the angle of incident
-
A short burst of sound energy is called
A pulse
-
In ultrasonic testing, the time duration of the transmitted pulse is referred to as
the pulse length
-
the phenomenon by which a wave changes direction of propagation within the same material is referred to as
diffraction
-
which of the following wave modes gives the shortest wavelength at a given frequency in a given material
surface wave
-
In general which of the following modes of vibration would have the greatest penetrating power in a material if the frequencies are the same
a longitudinal wave
-
The distance from a given point on an ultrasonic wave to the next corresponding point is referred as
wavelenght
-
The speed with which ultrasonic waves travel trough a material is known as
velocity and sound energy
-
The transducers most commonly found in ultrasonic search units(probes) used for discontinuity testing utilize
Piezoelectric principles
-
The formula sinø=sinø
---- ----- is referred to as
v1 v2
Snell's Law
-
The formula
sinø=sinø
---- -----
v1 v2
is use to determine
Angular relationships
-
The amount of energy reflected from a discontinuity will be dependent
on size, orientation, and type of discontinuity
-
Which of the following frequencies would probably result in the least ultrasonic attenuation losses
125 mhz, 10mhz,2.25mhz, 1.0 mhz
1.0 Mhz
-
The product of the sound velocity and the density of a material is known as the
Acoustic impedance of the material
-
The angle of reflection of an ultrasonic beam at an aluminium -water interface is
equal to the angle of incidence
-
what kind of waves travel at a velocity slightly less than shear waves
Rayleigh waves
-
which ultrasonic test frequency would probably provide the best penetration in a 200 mm thick specimen of coarse grained steel
1 mhz
-
Significant errors in ultrasonic thickness measured can occur if
the velocity of propagation deviates substantially from an assumed constant value for a given material
-
Generally, the best ultrasonic testing method for detecting discontinuities oriented along the fusion zone in a welded plate is
an angle beam method using shear waves
-
at water to steel interfaces the angle of incidence in water is 15˚ which of the following modes of vibration exists in the steel
shearwaves
-
the only mode of vibration that can exist in a liquid is
longitudinal waves
-
The number of pulses produced by an instrument in a given period of time is know as the
pulse repetition rate
-
Most pulse echo ultrasonic instruments use
An A Scan presentation
-
A plan view of the part outline and defects will be shown when using
a C- Scan presentation
-
Incident angles where 90˚ refraction of longitudinal or shear waves occur are callerd
the critical angles
-
waves whose particles motion parallel to the direction of the propagation are called
longitudinal waves
-
the motion of particles in a shear wave is
transverse to the direction of beam propagation
-
The refraction angle of longitudinal ultrasonic waves passing from water into a metallic material at angles other than normal to the interface is primarily a function of
the relative velocities of sound in water and metal
-
as frequency increases in ultrasonic testing, the angle of beam divergence of a give diameter crystal
decreases
-
In which medium would velocity of sound would be the lowest Air, water, aluminium, steel
Air
-
A longitudinal ultrasonic wave is transmitted from water into steel at an angle of 5˚ from the normal, In such case the refracted angle of the transverse wave is
less than the refracted angle of the longitudinal wave
-
the velocity of longitudinal waves will be the highest in water, perspex, aluminium, steel
aluminium
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