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Describe the vendor selection and evaluation process for Safety Related, Quality Augmented, Safety Related Commercial Grade, and Non Quality Related Procurements.
 - *Process Applies to Q, QAG, and CG (P01-P04)*
- Non-Quality Related (P05) is still important since configuration is still important, but will require engineering review to determine inspection requirements
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What is the purpose of the ASL?
- Ensure quality assurance program through evaluation and approval of vendors.
- Ensure NRC requirements for QA will be satisfied.
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Who maintains the ASL?
NAD
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What quality class of items are placed on the ASL?
- Q, QAG, CG
- P02 & P03 Must be on ASL
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What are the classification levels of procurement?
- P01: SR Commercial Grade
- P02: SR ASME Section III
- P03: SR Non-ASME Section III
- P04: Quality Augmented (QAG)
- P05: Non-Quality Related
- P06: SR Low Risk Significant
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What are the different methods for procuring items?
- Check the warehouse
- Order from manufacturing
- Another utilitie's ASL that has vendor not on PV's ASL (third party review or self-audit required)
- Warehouse of another utility (NTA, Non-Taditional Aquisition, requires 3rd party review of paperwork)
- Commercial Grade Dedication ("critical characteristics")
- Modification - last resort
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Describe the receipt inspection process and describe engineering's role.
- Items must be inspected at the warehouse before being installed or put in the plant.
- A Release-for-Shipment form is filled once an inspection is complete.
- Engineering: Determine's if a source verification plan is needed, the critical attributes of the part, and the classification of equipment
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Who inspects items at the warehouse?
- QC Receiving
- Qualified individual per ANSI 45.2.6
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Describe the scope of the WDN process.
- Identify, document, segregrate, and resolve issues related ot nonconforming material
- Part of CAP process
- Items are quarantined until issue is resolved
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What is engineering's role in providing input to performance-based audits of vendors?
- Technical Characteristics
- Acceptance Criteria
- Supplier's Method of Control
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What is NUPIC and why do we participate?
- Nuclear Utilities Procurement Issues Committee
- Industry alliance that shares audits to qualify vendors every three years
- Reasons: Cost Savings and Leverage
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Explain P01
- S-R Commercial Grade
- Part has defined "critical characteristics" to adhere to through testing, inspection, etc.
- Alternatively, the supplier's QA program can be audited
- Inspected at warehouse
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Explain P02
- S-R ASME III Qualified
- Must be on ASL
- Parts inspected at warehouse
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Explain P03
- S-R Non-ASME III Qualified
- Must be on ASL
- Parts inspected at warehouse
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Explain P04
- QAG
- Configuration is still important; Inspected upon recieving
- Fire Protetion, Rad Waste, Seismic 9 Criteria, etc.
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Explain P05
- Non-Quality Related
- Purchase requirements in description
- RI to evaluate QA requirements
- Relevant documentation as requested
- Standard warehouse receiving inspection
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Explain P06
- S-R Low Risk Significant
- Don't use this anymore
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What are the NRC QA terms and how do they relate to PV QA terms?
- NRC VS. PV:
- Safety Related vs. Quality
- Non-Safety Related Important to Safety vs. QAG
- Non-Safety Related vs. Non-Quality Related
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What is involved with Level I Verification?
- Worker Verification
- Supervisory Verification
- Second Party Verification
- Independent Verification
- Independent Inspection
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What is involved in a Level II Verification?
Survey, Surveillance, Monitoring, and Documentation Review
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What engineering products are reviewed by NAD?
- Design Inputs Requirements Cecklist
- Design Output Documents
- Calculations
- Procedural Compliance
- Licensing Basis Comliance
- Human Performance Tools
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Where are Verification Requirements Delineated?
- In Procedures:
- Design Change Process
- Calculations Procedure
- Engineering Document Change Procedure
- Material Enginering Evaluation Procedure
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NAD Process for Escalating Issues
Elevated Station Quality Issue Statement
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How do Level II verifications relate to 10 CFR 50 Appendix B?
Criterion X
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What are NAD's deliverables?
- Evaluation Reports - Level II
- Daily Summary Reports - Level III
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What classifications does the QA program include?
- Q
- QAG
- Note: can include NQR if management dictates
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Where can you find classification of SSC's?
- SWMS
- UFSAR Ch. 3
- UFSAR Ch. 17.2 (Appendix F - QAG programs; Fire Protection / Radwaste / Station Blackout / Siesmic / etc.)
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Who determines the classification of SSC's?
Engineers
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Draw the PV commitment structure.
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What is engineering's role in Level I verification?
- Identify acceptance and rejection criteria
- Identify specifications (installation specifications)
- Identify critical attributes
-
What is engineering's role in identifying critical attributes?
- Inspection
- Performance Testing
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Describe the engineering process and second party verifications.
-
What is NAD's engineering oversight role?
- 1. UFSAR Ch. 18.I.B.1.2 Independent Safety review group
- Perform independent reviews and audits of plant activities such as maintenance, modifications, operations.
- 2. UFSAR Ch. 17.2 - Level II Verifications
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Who performs Independent Inspections?
- NAD Performs when QC Hold Point is in WO
- 1. Cable Pulling
- 2. Randomly when NAD deems it necessary
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10 CFR 50 - Appendix B Criterion I
I. Organization
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10 CFR 50 - Appendix B Criterion II
II. QA Program
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10 CFR 50 - Appendix B Criterion III
III. Design Control
-
10 CFR 50 - Appendix B Criterion IV
IV. Procurement Document Control
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10 CFR 50 - Appendix B Criterion V
V. Instructions, Procedures, Drawings
-
10 CFR 50 - Appendix B Criterion VI
VI. Document Control
-
10 CFR 50 - Appendix B Criterion VII
VII. Control of Purchased Material, Equipment, and Services
-
10 CFR 50 - Appendix B Criterion VIII
VIII. Identification and Control of Materials, Parts, and Components
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10 CFR 50 - Appendix B Criterion IX
IX. Control of Special Processes
-
10 CFR 50 - Appendix B Criterion X
X. Inspection
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10 CFR 50 - Appendix B Criterion XI
XI. Test Control
-
10 CFR 50 - Appendix B Criterion XII
XII Control of Measuring and Test Equipment
-
10 CFR 50 - Appendix B Criterion XIII
XIII. Handling, Storage, and Shipping
-
10 CFR 50 - Appendix B Criterion XIV
XIV. Inspection, Test, and Operating Status
-
10 CFR 50 - Appendix B Criterion XV
XV. Nonconforming Materials, Parts, or Components
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10 CFR 50 - Appendix B Criterion XVI
XVI. Corrective Action
-
10 CFR 50 - Appendix B Criterion XVII
XVII. QA Records
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10 CFR 50 - Appendix B Criterion XVIII
XVIII. Audits
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What are the 4 parts to an audit?
- 1. Preparation
- 2. Perform
- 3. Report
- 4. Follow-Up
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Explain the planning step of an audit.
Inputs: OSRC Management -> Issue Audit Plan -> Develop Audit CL using MAPS
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Explain the Performance step of an audit.
- Review of objective evidence (Observations, PVARS, interviews, etc.)
- Exit Meeting
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Explain the reporting step of an audit.
Exit meeting report issued to management.
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Explain the follow-up step of an audit.
Use CAP for deficiencies and recommendations
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What are the regulatory requirements for audits?
- Presented in 10 CFR 50 Appendix B
- All criteria audited every 24 months
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How is the PVNGS committment structure for audits defined?
- 10 CFR 50 Appendix B Criterion XVIII –Defines QA Audit Requirements
- USFAR 17.2.2.4 – Defines a three level approach for reviews at PV (audits are Level III)
- UFSAR 13.4 – Defines Level III programs to be audited at PV
- Procedures – Define the method and responsibilities involves with auditing internally and externally
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What is the purpose of an audit?
To verify the effectiveness of a program.
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Draw the Performance Improvement Model
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What are the elements of Performance Monitoring?
- Performance Assessment
- Performance Indicators
- Benchmarking
- Self-Assessments
- Industry OE
- Independent Oversight
- Behavior Observations
- Problem Reporting
- Standards
- Effectiveness Reviews
- Trending
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What are the elements of Analyzing, Identifying, and Planning Solutions?
- Action Planning
- Problem Analysis
- Management Review and Approval
- Business Planning and Considerations
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What are the elements of Implementing Solutions?
- Task Assignment
- Action Tracking
- Resource Management
- Management Oversight / Reinforcement
- Organizational Accountability
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What are the elements of Excellence in Performance Improvement?
- Leadership and Oversight
- Knowledge and Skills
- Culture
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What are the sources/types of OE?
- Internal - System IQ, Failure Data Trending (FDT), CRDR Trending (Trend-O-Matic/Tomcat)
- External - INPO, NRC, WANO, NEI, STARS, EPRI, etc.
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Explain the negative forces mentioned in SOER 10-2
- Leaders not Overseeing Work
- Weak Fundamental Knowledge
- Risk Acceptance
- Deviations from Standards
- Tolerating Long-Standing Issues
- Not Using OE
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Discuss the CAP S.M.A.R.T.E.R. concept.
- SMART - CAP
- SMARTER - CAPR
- Specific
- Measureable
- Achievable
- Relevant
- Timely
- Effective
- Review
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Explain the reasoning and idea behind the change management model.
- policy guide issued as a response to 2008 CAL
- Leader's error prevention tool
- Attachments: checklists and assessment aid to guide leaders through each section of the RAPID model
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What are the elements of the change management model?
- Recognize the change and need to manage
- Assess the complexity and risk
- Plan the change, involving steak holders
- Implement the plan, focusing on communication
- Drive to conclusion and evaluate the effectiveness
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Explain the Integrated Performance Assessment and the areas the IPA applies to.
- Proactive approach to resolve issues
- Using a variety of performance information
- Idea: identify gaps to excellence and improve
- Info contained in INPO guides as well as Policy Guide 1304-02
- Monthly/Quarterly meetings
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What are the areas that the IPA process apllies to?
- Overall plant performance & organizational effectiveness
- Program Process & Performance
- Human Performance
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What data is used in the IPA process?
- PI&R Data (Trend-O-Matic, TOMCAT, PVAR ADHOC, etc.)
- Key Performance Indicators and Metrics (Current Issues, Best Industry Standards)
- Observation Database
- Self-Assessment and Benchmarking Results
- Pertinent Industry OE
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Explain the different types of Self-Assessments and Benchmarks
- Formal S-A (Integrated, Departmental)
- Simple S-A
- Formal BM
- Simple BM (can include reverse BMs)
- Details located in "PVNGS Self-Assessment and Benchmarking" Procedure
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What are the different priority levels (2-5)
- 2: action to prevent recurrance
- 3: action to minimize recurrance
- 4: enhancements, not a part of CAP
- 5: long term business actions, not a part of CAP
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What are the types of OE?
- IER Levels 1-4
- NRC and Other IOE Documents
- Daily OE Report
- Internal OE
-
Where does PV gather internal OE from?
- System IQ
- Failure Data Trending (FDT)
- CRDR Trending (Trend-O-Matic, TOMCAT, etc.)
- SWMS
- Lessons Learned Database
- S-A and B-M
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Describe engineering's role involving the "Systematic Troubleshooting" Procedure
- Appendix A: Engineering
- Appendix B & C: Maintenance
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What is engineering's responsibility following a reactor trip?
Present results of evaluation and sequence of events to Investigation and Management Response Team within 24 hours.
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Where are QAG systems defined?
UFSAR 17 Appendix F
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What requirement does the Discovery checklist satisfy?
10 CFR App. B Criterion XV
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What is specified in UFSAR 17.2?
The QA program and the three level approach
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What is specified in UFSAR 1.8?
The regulatory guides PV adheres to
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What is specified in UFSAR 3.2?
Classification of SSC's.
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What is specified in UFSAR 13.4?
Audits
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How are CRDRs classified using Appendix E?
- Correct the Condition
- Determine and Correct the Extent of Condition
- Determine the Apparent Cause
- Correct the Cause
- Determine the Root Cause
- Determine and Correct the Extent of Cause
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What are the steps in resolving a SIG CRDR?
- Assemble Team: never <4
- Charter: who, what, how, scope
- CARB: Leadership - do you have what you need?
- Analysis: at least two evaluation methods, identify cause
- Create Corrective Action: prevent reoccurance
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