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Food Safety Biological
concerns
- •Bacteria, molds,
- yeasts, viruses, parasites
- •Biotechnology /
- genetically modified organisms
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Food Safety
Chemical concerns
•Food additives
•Pesticide residues
- •Irradiation induced
- products
•Nonenzymatic browning products
- •Pyrolysis products
- (e.g., from charred meat)
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Food Safety
Physical concerns
- •Glass, metal, bone,
- stones, wood, insects and other filth
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Foodborne illness prevalence
CDC estimates that each year roughly 1 in 6 Americans get sick
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Bacteria
One-celled microorganism
Distinguished by shape: round, rod, spiral or filament
May form spores
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Yeast
One-celled microorganism
Oval or spherical shaped
May form spores
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Mold
Multicellular microorganism
Filaments give fuzzy or cotton-like appearance
Strict aerobes (need oxygen)
May form spores
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Thermophiles
- (40 to 70 °C)
- Optimum growth at 45°C (113°F) and up.
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Mesophiles
- (10 to 50 °C)
- Optimum growth at 20-45°C (68-113°F)
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Psychrotrophs
- (0-30 °C)
- Can grow at refrigerated temperatures, but optimally grow at higher temperatures
(some grow slowly even when frozen)
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Psychrophiles
- (-10 to 20 °C)
- Grow well at refrigerated temperatures
Capable of growth below 10°C (50°F)
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Growth of Microorganisms Oxygen Conditions
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Temperature of foods for control of bacteria
Do not hold between 40 – 140 °F for more than 2-3 hours
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General microbial growth requirements
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General microbial growth requirements - Yeasts
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General microbial growth requirements - Mold
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•Food poisoning/ Intoxication
•An illness caused by toxin produced by an organism
•e.g. Staphylococcus sp. toxins
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Food-borne infection
•An illness caused by an organism that grows in G.I. tract
•e.g., Salmonella sp.
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Top five foodborne illness
Norovirus
Colstidium perringes
Campylobacter spp.
Staph aureus.
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Mycotoxins
(toxins produced by mold) can be carcinogenic)
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Aflatoxin
Mycotoxin produced by mold
Aspergillis flavus
Aspergillis parasiticus
Penicillium puberulum
Found in certain foods
Peanuts
Wheat
Corn
Causes liver cancer in animals
20 ppb maximum limit in food
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Food Handling Behaviors
Clean, Seperate, Cook, Chill
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Useful purposes served by microorganisms - Mold
•Soy sauce
•Roquefort (blue) cheese
•Camembert cheese
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Useful
purposes served by microorganisms - Yeast
•Bread
•Beer
•Wine
•Vinegar (and bacteria)
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Useful purposes served by microorganisms - Bacteria
•Yogurt
•Buttermilk
•Swiss cheese
•Fermented pickles
•Sauerkraut
•Vinegar (and yeast)
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Basic causes of food deterioration - •Biological factors
•Microorganisms (bacteria, yeasts and molds)
•Infestation (insects, parasites, rodents)
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Basic causes of food deterioration - •Chemical factors
•Nonenzymatic reactions, e.g., lipid oxidation, Maillard browning
•Enzymatic reactions
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Basic causes of food deterioration - •Physical Factors
•Inappropriate storage temperatures
•Gain or loss of moisture
•Reactions with oxygen or light
•Physical stress or abuse
•Time
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Food preservation - •Water removal or binding
•Drying, humectants
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Food preservation - •High Temperature
•Thermal processing
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Food preservation - •Low Temperature
•Refrigeration, freezing
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Food preservation - •Aseptic Conditions
•Packaging, processing in sterile conditions (free of microorganisms)
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Food preservation - •Oxygen Control
•Vacuum or inert atmosphere packaging
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Food preservation - •Chemical Preservatives
•Antimicrobials, antioxidants
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Food preservation - Irradiation
Gamma Rays
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•Drying
•Removal of water from a food using ambient conditions
•Often used as a synonym for dehydration
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•Dehydration
•Removal of water from a food using controlled conditions of heating, forced air circulation, and relative humidity
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•Sun-drying
•Drying in sun with no specific controls.
•Often done with raisins, prunes, figs, apricots, pears, peaches, grains
•Causes largest loss of nutrients of any drying method
Amount of time it takes to dry is draw out if nutrients are being lost at a given right
Sunlight radiation destroys
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•Spray drying
Spraying liquid into a current of dry, heated air.
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Freeze-drying
•Product is frozen then ice is sublimed to water vapor by pulling a vacuum
•Expensive but preserves texture
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•Drum drying
•The product is made into a slurry and spread on the surface of a drum heated inside by steam; when it dries, the product is scraped off; may also use a vacuum.
•Not as economical as spray drying.
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•Tunnel drying
•Dry air is blown cross-current or counter-current at a high velocity around the food; the dry air provides heat and takes away the water.
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Deep fat frying (chips)
Hot oil replaces hot air as drying medium.
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Osmotic dehydration( candy fruit)
Product tossed in bed of sucrose crystals which pull water from cells.
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Extrusion drying (cheese puffs, breakfast cereals)
Slurry of cereal is passed through heated tube under pressure. As product exits through a sized opening, sudden pressure release causes water to evaporate.
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Baking ( crackers)
Water is vaporized.
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Optimizing storage of dehydrated foods
HALT
- humidity
- air
- light
- temperature
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H umdity (moisture)
allows mold growth, accelerates chemical reactions
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Air (oxygen)
allows mold growth, destroys fats and pigments
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Light
destroys fats, pigments, and some vitamins
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Temperature
accelerates chemical reactions
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Most heat resistant food pathogen
Clostridium botulinum spores
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low acid and acid dividing line
pH of 4.6, costridium
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Nicolas Appert
the French inventor of airtight food preservation. Appert, known as the "father of canning"
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Peter Durand
Peter Durand was a British merchant who is widely credited with receiving the first patent for the idea of preserving food using tin cans
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Clostridium Botulinum spore growth
Anaerobic environment
pH > 4.6
aw > 0.92
Temperature 3.3 to 97 °C
- ¢Protein
- and/or carbohydrate medium favors growth
- Low salt content
- Growth is prevented in products with 5-10% salt, e.g., salt-cured meats)
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Factors affecting microbial destruction by heat
More Difficult to Destroy
•Increased sugar (up to a point)
•Increased lipid concentration
•Increased protein concentration
•0.5 to 3 % NaCl
•Neutral pH (for most microbes)
•Higher microbial load
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Factors affecting microbial destruction by heat - •Easier to Destroy
•Longer heating time
•Higher temperature
•Will decrease heating time
•> 3% NaCl
•Extreme pH
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D-Value
- Time at a given temperature to reduce microbial population of a given
- population (species) by 90%.
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•Sterilization
•Treatment to destroy all microbes and spores
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•Commercial sterilization
•Treatment to destroy all pathogenic and spoilage organisms
•May contain some thermophiles
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•Pasteurization
•Treatment to destroy pathogenic organisms
•Example: Milk
•Batch: 145oF(62°C)/30 min.
•HTST: 161oF(72°C)/15 sec.
•UHT: 280°F(138°C)/2 sec.
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•Blanching
•Steaming or boiling water immersion for a short period of time
•Inactivates enzymes, usually prior to freezing vegetables
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•R enamel
- •Red berries, cherries, plums, pumpkin, rhubarb, winter squash, etc. which have red anthocyanin pigments (which react
- with metal ions)
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•C enamel
•Corn, hominy which contain S
•Can made with Sn or Fe
•If no enamel
•S +Sn or Fe SnS or FeS (black)
•Enamel contains ZnO
•ZnO + S ZnS (white)
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Purposes of container headspace
Allows contents to expand
Helps create a partial vacuum (after processing and cooling)
Helps maintain seal; assures the consumer that the product is properly sealed
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What causes cans to bulge? - Growth of gas producing microbes
Potentially fatal
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What causes cans to bulge? - Hydrogen swell
Harmless
Caused by acid in food reacting with metal (iron or tin)
Hydrogen gas produced
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Retort processing - Retort
Large pressure cooker, holding hundreds of cans or other food containers, used to heat process packaged foods
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Retort Processing - Venting
Removing air from a vessel, especially a pressure cooker or retort. Ensures the retort contains only steam.
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What is the possible consequence of improper venting of a retort prior to timing the processing?
Process is based on pure steam in the retort
If not all steam, process may be inadequate to destroy all pathogens
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Aseptic Processing
Process where food is commercially sterilized, cooled, filled into separately sterilized containers
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Hot fill and hold process
Process where hot food is filled into container, sealed, inverted and held before cooling to sterilize lid.
- Only used with acid or acidified foods where C.
- botulinum is not a concern, e.g. jams and jellies.
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Sealing temperature - Cans
The seal is complete before process
Therefore, it is necessary to displace some air so that once the container cools a partial vacuum will develop
Air is displaced by steam, thus the need for high sealing temperature (~170 F)
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Sealing temperature - Bottles
The seal is not complete before the process
Air is displaced during processing, thus the sealing temperature does not have to be high.
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•Common or cellar storage
•<15 ºC (Slightly cooler than outside temp.)
•Short term
•Root crops, potatoes, cabbage, celery, apples
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•Refrigeration
•0 to 10 ºC
•Weeks to months
•Most foods
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•Freezing
•< -18 ºC or 0 ºF
•Months to 2 years
•Most foods
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•Air freezing
Air-blast, where frigid air at –18 to –57 °C is blown over food
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•Indirect contact freezing
•Indirect contact, with refrigerant flowing through separate passage. Plate freezer at –18 to –46 °C
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•Immersion freezing
•Direct immersion of food, e.g., liquid N2 at –196 °C and CO2 at –79 °C
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Advantages of low temperature preservation
- •Better sensory quality
- •Better nutrient
- retention (in some cases)
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Disadvantages
of low temperature preservation
- •Cost (requires continual input of energy)
- •Shorter shelf life (compared to canning, drying)
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Changes in food during refrigeration / cool storage - Microbial Growth
•Slowed, but continues
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Changes in food during refrigeration / cool storage - •Chemical changes
•Starch to sugar in potatoes
•Staling of bread
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Changes in food during refrigeration / cool storage - •Off flavors
•When stored with certain foods
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Changes in food during refrigeration / cool storage - •Chill injury in some foods
•Bananas
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Changes in food during freezing / frozen storage
- •Formation and growth of ice crystals (texture)
- •Movement of water from cells(freezer burn)
- •Microbial load(no major change)
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Freezing rate
Faster rate gives best texture
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Temperature of frozen storage
- -18 °C (0 °F) orbelow
- Should not fluctuate
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Freezer Burn
Dehydrated surface on a frozen food
Small white patches or larger greyish-white blemishes, that are dry, grainy and tough in texture
Caused by the sublimation of ice from the surface of the frozen product
Fluctuations in freezer temperature (automatic defrost) worsens this problem.
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•Frozen Food Packaging
•Easy to seal plastic, or tight fitting lids
•Water proof
•Water vapor proof (or resistant)
•Low permeability to other gases
•Durable: High wet strength, will not become brittle and crack when cold
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•Container Size and Headspace
•Use small containers
•> 1/2 gallon or 5 lbs. not recommended due to slow freezing rate
•Dry products
•Containers may be filled to capacity
•Liquids
•Leave ~10% headspace to allow for expansion during freezing
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Blanching
Most vegetables blanched prior to freezing
Improves color, flavor, and texture (largely due to enzyme inactivation)
Reduces microbial load
Provides better packing
Wilts leafy vegetables like spinach
Preserves nutrients (e.g., destruction of ascorbic acid oxidase preserves Vitamin C)
Removes objectionable odors and flavors
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Blanching - steps
- 1. boiling water and ice bath
- 2. plunge food into boiling water let cook (cooked yet crisp)
- 3. plunge into ice bath halts cooking
- 4. keep in bath until cooled
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Pink or reddish liquid that comes from meat when it is thawed
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