-
Which docment is needed Pre-Milestone A?
A) ICD
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Which document is needed at Milestone B?
B) CDD
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Which document is needed at Milestone C?
A) CPD
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What must be conducted in the TD, EMD and Production Phase?
Preliminary Design Review
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At CDR, what percentage should have passed Production and Quality?
80%
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Pilot Line production occurs when?
At Milestone C
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What are the 8 Technical Management Processes?
- Technical Planning
- Requirements Management
- Configuration Management
- Technical Assessment
- Decision Analysis
- Risk Management
- Interface Management
- Data Management
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What are the 8 Technical Processes?
- Stakeholder Requirements
- Requirements Analysis
- Architecture Design
- Implementation
- Integration
- Verification
- Validation
- Transition
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What SE Process is critical to right design?
Stakeholders Requirements
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Function Analysis is conducted during what technical process?
Requirements Analysis
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What is the output of the Architectural Design Technical Process?
Drawings and design
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Define the Implementation Phase of Technical Process?
Process yields lowest level system elements
-
Define the Integration Phase of Technical Process?
Incorporates lower-level system elements into a higher-level system element in the physical architecture
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The Verification Phase of Technical Process ensures what?
System elements meet the specification.
-
The Validation Phase of Technical Process asks what question?
Did you build the right thing?
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What is the Transition Phase of Technical Process?
Process applied to move the system element to next level in physical architecture or for the end-item system, to the user.
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What are the five Ms of Manufacturing?
- Measurement
- Methods
- Material
- Machinery
- Manpower
-
What is ROI?
- Revenue - Cost
- Investments
-
What effect does large batches have on manufacturing?
It kills it.
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Variability in manufacturing can be seen as the ?
Enemy
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What does the term "Right part, Right amount, Right time" apply to?
Just In Time
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What does the phase "Make Problems Visible" apply to?
Jidoka
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Takt time, Continous Flow, Pull System (Kanbun), Quick Changeover, Integrated Logistics apply to
Just in Time
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Automatic stops, Andon, Person-Machine separation, Error Proofing, In-station quality control, 5 Whys apply to?
Jidoka
-
Let's go see, 5S and Problem Solving are sample of?
Waste Reduction
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What are the foundations of The House of Lean?
- Toyota Way Philosophy
- Visual Management
- Stable and Standardized Processes
- Level Production (heijunka)
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What is Value Stream Mapping?
- Identifies all step currently involved in providing a product.
- Determine Material and Information flow.
- Evaluate VA and NVA steps
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What is Performance Based Acquisition?
Buy what not Buy how. Best Value.
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What elements are contained in a PBA Specifications?
- 1. What - Not How
- 2. Describe Acceptable Standard
- 3. Goals / Thresholds / Standards / Level of Performance
- 4. Complete - able to interpret correctly for all
-
What is the Source Selection Organizational Stucture?
- Source Selection Authority (SCA)
- Source Selection Advisory Council (SSAC)
- Source Selection Evaluation Boards (SSEB)
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What are the aspects of a Performance Specification?
- Cost
- Performance
- Threat
- Failure Definitions
"The system will..."
-
What is the High Level Elevator IRT a Performance Specification?
Normally the opening specification
-
What are some benefits for PBA?
- Creativity
- Cost/Price
- Quality
- Transfer Risk
- Short Lead
- IPT
- Increase Readiness
- Increase Comms
-
Key elements to a good Performance Specification are
- Objective
- Measureable
- Detailed Element
- Testable
- RAM
-
What is Producibility?
Relative ease of production.
-
Name one thing to avoid in Manufacturing?
Avoid Unique Elements
-
Bad Producibilty is characterized by what?
- Unstable Design
- Uncharacterized Material
- Uncharted Production Process
-
Critical Characterized affects
Life / Limb
-
Key Characterized affects
Product fit, performance, service life or manufacturability
-
QFD requirement matrix do what?
- Customer Requirements (Whats)
- Prioritizes Needs
- Document Customer Perception
- Identifies Design Solutions (Hows)
- Competative Benchmarking
- ID Design Conflicts
- ID Interrelationships
- Determine Relative Importance
- Sets Target Values
-
What is Advanced Quality System?
- Using CPI Tools:
- Statistical Process Control
- Design for Manufacturing & Assy
- Quality Function Deployment
- Design for Experiments
- Six Sigma
- Cost of Quality
- Robust Design
- ID and Control of Key Characteristics
- Failure Mode and Effects
-
What are the sections of Cost of Quality?
- Apprasials
- Prevention
- Failures (Internal/External)
-
What is Cost of Quality Process?
- New Approach Apprasial
- Prevention 50%
- Apprasial 35%
- Failure 15%
-
What is Profit?
Sales - Cost of Goods Sold
-
What is velocity?
Flow of material
-
What is the relationship of Vertical and Horizontal Intergration?
- Vertical, supply chain is owned.
- Horizontal, supply chain is not owned.
-
What is the Lovejoy Model?
Information
Capacity Inventory
Need 2 of 3.
-
What is the Bullwhip Effect?
Order oscillation, amplification and Phase Lag
-
When you have Clear Demand and Short Lead Time, you have what?
A Pull System
-
What is Moore's Law?
Computing power doubles every 18 months for a given cost.
-
What is Gilder's Law?
Bandwidth is increasing at a rate of 2x of computing power.
-
What is Metcalfe's Law?
Value of a network varies as the square of its users.
-
What is Coase's Theory?
Size of a org varies directly with the number and amount of its trans cost.
-
What is the PESHE Process?
- Programmatic Enviromental Safety & Health Evaluation
- - Required at Milestone B
- - Known ESOH Hazards
- - System & Support Justifications
- - Mitigation Measures & Oversight Plans
-
Which Cost Accounting uses rate?
A) Traditional
B) Activity Based
A) Traditional
-
What is known to "Pace the Plant"
Bottlenecks
-
What are the Principles of Theory of Constraints?
- Increase Throughtput?
- Decrease Inventory?
- Decrease Operating Expense?
-
What governs both throughput and inventories?
Bottlenecks
-
What do the terms Drum, Buffer and Rope mean?
Drum - Paces the plant
Buffer - Inventory Protection for bottlenecks to ensure no stoppage
Rope - Ties everything together
-
What is the Theory of Constraint Process?
- Identify the Constraint
- Exploit the Constraint
- Subordinate resources to the Constraint
- Elevate the Constraint (Break Constraint)
- Repeat
-
The Critical Path does what?
Shows a sequence of dependant events that prevents the project from completing early.
-
What is Enterprise Resources Planning?
Computer system that integrates application programs in accounting, sales, manufacturing and all other functions in the firm.
-
Prior to Milestone A, you should be at TRL / MRL?
4 / 4
-
Prior to Milestone B, you should be at TRL / MRL?
6 / 6
-
Prior to Milestone C, you should be at TRL / MRL?
7 / 8
-
What is the Risk Management Process Model?
- Risk
- Indentification
- Analysis
- Mitigation Planning
- Mitigation Plan Implementation
- Tracking
-
What is the purpose of Production Readiness Review (PRR)
if design is ready for production
-
The Software Quality Assurance Plan consist of:
- Purpose and Scope
- Management
- Documentation
- Standards, practices, conventions, and metrics
- Reviews and Audits
- Testing Activities
- Problem Reporting and Corrective Action
- Tools, techniques, and methodologies
- Code Control
- Media Control
- Supplier Control
- Record Collection, maintenance, retention
- Training
- Risk Management
-
In Six Sigma, what is Cp (Process Capability)
- USL - LSL (Spec Width)
- 6sigma (Short Term Process Width)
6sigma Cp >= 2.0
-
In Six Sigma, what is Cpk (Demonstrated Process Capability)
- Lesser of USL-Xbar or Xbar-LSL
- 3sigma 3sigma
6sigma = Cpk >= 1.5
-
Six Sigma yields what factors:
3.4 DPMO and 99.99966% yield
-
What is DMAIC?
- Define
- Measure
- Analyze
- Improve
- Control
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